Question
An automobile manufacturing company examined the cars of a particular model to identify the number of defects during the final inspection stage. The total number of inspected carswere recorded for last 35 days along with the number of defects. The results are given in the following table:
| Days | Total Inspected Cars | Number of Defects |
| 1 | 45 | 6 |
| 2 | 35 | 2 |
| 3 | 40 | 1 |
| 4 | 30 | 2 |
| 5 | 40 | 5 |
| 6 | 25 | 1 |
| 7 | 35 | 3 |
| 8 | 30 | 4 |
| 9 | 30 | 6 |
| 10 | 40 | 2 |
| 11 | 35 | 11 |
| 12 | 35 | 1 |
| 13 | 25 | 3 |
| 14 | 40 | 7 |
| 15 | 45 | 2 |
| 16 | 40 | 6 |
| 17 | 30 | 5 |
| 18 | 35 | 2 |
| 19 | 30 | 7 |
| 20 | 45 | 3 |
| 21 | 28 | 1 |
| 22 | 38 | 4 |
| 23 | 33 | 11 |
| 24 | 33 | 1 |
| 25 | 43 | 4 |
| 26 | 38 | 2 |
| 27 | 38 | 5 |
| 28 | 28 | 4 |
| 29 | 43 | 6 |
| 30 | 48 | 1 |
| 31 | 43 | 3 |
| 32 | 33 | 4 |
| 33 | 38 | 3 |
| 34 | 33 | 2 |
| 35 | 48 | 5 |
Construct a suitable control chart for the number of defects to check whether the process is under statistical control or not. Also plot the revised control charts, if necessary.
Answer :
Word Count : 656
Alright — since this is a *number of defects per inspection* problem, we’ll construct a u-chart because the sample sizes (cars inspected per day) are *not constant*. --- ## Step 1 — Formula for u-chart For a u-chart: $$ u_i = \frac{\text{Number of Defects in Sample } i}{\text{Sample Size in } i} $$ $$ \bar{u} = \frac{\text{Total Defects in All Samples}}{\text{Total Units Inspected}} $$ Control limits for each day: $$ UCL_i = \bar{u} + 3\sqrt{\frac{\bar{u}}{n_i}} $$ $$ LCL_i = \bar{u} - 3\sqrt{\frac{\bar{u}}{n_i}} $$ If LCL < 0, take LCL = 0. --- ## Step 2 — Compute totals ### Total inspected cars Let’s add them step-by-step (avoiding mistakes): 45 ___ _________ ____ ____ _______ _______ ______.
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