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Condition-based maintenance is a proactive maintenance strategy that relies on the actual condition of equipment rather than following fixed schedules or waiting for a breakdown to occur. It emphasizes the monitoring of machinery, systems, and components through data collection, inspections, and real-time monitoring tools to determine when maintenance is truly needed. Unlike preventive maintenance, which is usually time or usage based, condition-based maintenance focuses on detecting signs of wear, malfunction, or performance decline so that corrective actions can be taken before a failure happens. This makes it a highly efficient approach, as maintenance is performed only when necessary, minimizing unnecessary downtime, reducing costs, and extending the lifespan of equipment. The basic principle of condition-based maintenance is to identify measurable indicators of deterioration and act upon them. These indicators can be vibration patterns, temperature variations, lubricant analysis, noise levels, pressure changes, or electrical characteristics. By continuously or periodically tracking these parameters, organizations can predict potential failures and address them before they lead to unplanned shutdowns. This makes condition-based maintenance highly suitable for industries where equipment reliability is critical, such as power plants, manufacturing facilities, oil and gas refineries, aviation, and transportation systems. It also ensures that equipment is neither over-maintained, which wastes resources, nor under-maintained, which results in breakdowns. Implementing condition-based maintenance requires careful planning and adherence to certain criteria to ensure its effectiveness. The first criterion to consider is the criticality of equipment. Not all machinery justifies condition-based monitoring, as ____ ____ ___ ___ _________ ________ ________ __________ _____.
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